Pleximade

CNC foam inserts and acrylic boxes, made in Warsaw, Poland

Packaging that holds the product in place, in the case, in the drawer and on the road.

We mill and cut foam to the shape of your equipment, build inserts for cases and drawers, and make acrylic boxes for gifts or transport. The aim: no gaps, no damage.

Case with a CNC-cut foam insert

CNC foam, a case or an acrylic box, from the same brief

We start from the product: its dimensions, how it is packed, and whether it travels with a service engineer or stands on a counter. Then we choose the process: CNC milling, laser cutting or an oscillating knife for foam, or bonded acrylic for a gift box.

We make foam inserts 1:1 for devices, tools and sets. Acrylic boxes suit packaging that also has to sell the product (alcohol, electronics, B2B).

For a quote we need the dimensions or a photo of the product, the type of carrier (case, drawer or box) and the quantity. The lead time is usually 5–12 working days from design approval.

What you can order

  • Foam inserts by CNC, laser or oscillating knife
  • Fillings for cases and drawers
  • Acrylic boxes (gift or transport)
  • Short runs and repeatable cut-outs
  • Packed for courier or collection from Hala 30

Applications

  • Service and tool cases
  • Protection for electronics and measuring instruments
  • Inserts for drawers and flight cases
  • Gift boxes and premium acrylic packaging

From product to insert

  1. Dimensions or a scan of the product and the type of carrier.
  2. Design of the cut-outs or the box structure.
  3. Milling the foam, or cutting and bonding the acrylic.
  4. Fitting into the insert, packing, collection or shipping.

FAQ

Frequently asked questions

Do you make only foam, or acrylic boxes too?

Both. CNC or laser foam for cases and drawers, and acrylic boxes when the packaging should also look premium.

Will the insert fit my case?

Yes. We mill to the dimensions of the case and the product. You can send the case or give us the internal dimensions.

Do you make series of inserts?

Yes. From a single piece or prototype to repeatable batches with the same cut-out layout.

How long does it take?

Usually 5–12 working days from design approval, depending on quantity and material.

What data do you need for a quote?

The dimensions or a photo of the product, the type of carrier (case, drawer or box) and the quantity. For acrylic, branding artwork (AI or PDF) if UV printing or engraving is required.

Need a quote for acrylic fabrication in Poland?

Send dimensions, a DXF/AI/PDF/STEP file or a short brief. We reply Monday to Friday, 8:00–16:00 CET.

Projects

Selected projects

Examples of this product from the workshop.

More project photos

  • Transport packaging project, photo 1
  • Transport packaging project, photo 2
  • Transport packaging project, photo 3
  • Transport packaging project, photo 4
  • Transport packaging project, photo 5
  • Transport packaging project, photo 6
  • Transport packaging project, photo 7
  • Transport packaging project, photo 8
  • Transport packaging project, photo 9
  • Transport packaging project, photo 10
  • Transport packaging project, photo 11